Mounting rail holders
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Mounting rail holders – reliable fixing for your installation
Mounting rail holders are indispensable elements in hydraulic, pneumatic, and industrial systems. Properly selected clamps ensure stable, durable, and secure fixing of pipes, hoses, or cables to mounting rails. In our offer, you will find a wide selection of clamps that will meet all your installation and organization needs.
Features of our mounting rail holders:
- Durability and strength – made of high-quality materials such as galvanized steel, stainless steel, or plastics with high resistance to mechanical loads and corrosion.
- Precision workmanship – ensures a perfect fit for mounting rails and guarantees connection stability.
- Ease of installation – simple and fast installation that allows for efficient fixing of pipes and hoses, even in difficult conditions.
- Universal application – suitable for various types of mounting rails and different diameters of hydraulic pipes.
Application:
Mounting rail holders are used in many industries, such as:
- Power hydraulics – stable pipe fixing in high-pressure systems,
- Industry – organization and protection of hoses in machines and industrial installations,
- Construction and sanitary installations – ideal for routing pipes in plumbing and sewage systems,
- Transport and agriculture – use in vehicles and agricultural machinery.
Why choose our mounting rail holders?
- High quality of workmanship – our clamps are a guarantee of solidity and reliability.
- Wide selection – we offer various sizes and types of clamps that will meet your requirements.
- Comprehensive solutions – in our range you will find both clamps and matching mounting rails.
Mounting rail holders – DIN 3015 pipe and hose clamping system
The category of mounting rail holders in the HYDRON online store includes professional, modular mounting sets designed for the installation of rigid seamless precision pipes, hydraulic hoses, and electric cables on special support rails (including TS-11 type rails). All clamps in this group are manufactured in accordance with European industrial standards DIN 3015, which guarantees full compatibility with universal mounting systems and the highest quality of workmanship. Mounting clamps on support rails instead of the traditional welding of individual bottom plates to the machine frame provides exceptional flexibility. It allows for free movement, problem-free alignment, and changing the spacing of hydraulic installation support points during assembly or subsequent service.
Structure and components of rail mounting sets
One complete rail clamp set consists of precisely selected components that guarantee system stability:
- Polypropylene damping inserts: Two body halves made of high-impact polypropylene (PP) in green (optionally yellow or blue), which directly enclose the hose, protecting it from rupture and absorbing vibrations of the working fluid.
- Steel top plate (pressure plate): A plate made of galvanized steel or AISI 316 acid-resistant stainless steel, ensuring uniform body pressure.
- Dedicated rail nuts: Special shaped nuts inserted into the support rail, which immobilize the holder after tightening the bolts.
- Hexagon head mounting bolts: Galvanized or stainless steel bolts sized for the specific clamp group.
Single and double rail holders – Variants in the HYDRON offer
Depending on the configuration of the hydraulic line, we offer two basic types of rail clamps:
- Single rail holders: Designed for fixing single pipe lines or flexible hoses. Available in a full range of external diameters from 6 mm up to 88.9 mm.
- Double rail holders: Allow for parallel mounting of two lines of the same diameter on a single rail using a common top plate and one central bolt. They ensure perfect order and equal spacing between the supply and return lines (available for diameters from 6 mm to 38 mm).
- AISI 316 acid-resistant stainless steel version: Special versions of clamps with metal elements made of acid-resistant steel, dedicated to aggressive environments, food, chemical industries, and marine applications.
Advantages of using a rail system in power hydraulics
The use of clamps mounted on support rails brings tangible technical and organizational benefits in machine construction:
- Fast multi-point assembly: The rail is welded or screwed to the machine frame once, after which any number of holders can be quickly seated on it.
- Protection against vibrations and material fatigue: Polypropylene inserts reduce noise and dampen pressure surges generated during the operation of hydraulic pumps.
- Resistance to working factors: The inserts are resistant to mineral oils, greases, fuels, and ambient temperatures in the range from -30°C to +90°C.
Frequently Asked Questions (FAQ)
Are mounting rails included in the clamp set?
No, complete rail holder sets include polypropylene inserts, a top plate, bolts, and special rail nuts. TS-11 support rails in 1m or 2m lengths should be ordered as a separate product.
Can holders of different diameters be combined on one mounting rail?
Yes, rail nuts fit the standard TS-11 rail profile, which allows for any combination of single and double holders of various sizes on one section of the rail.