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Hydraulic hose crimping machines

A good hydraulic hose crimping machine should be characterized by high crimping force, adjustable crimping diameter, and component durability, which ensures reliability and longevity of connections. Modern models offer precise electronic control, allowing for process repeatability and the elimination of human error. The ergonomics of the device are also key – an intuitive control panel and a compact design facilitating work in the workshop or in the field. The ease of servicing and the availability of spare parts are also significant, impacting the efficiency of the entire production or service facility. Hose crimping machines of high precision and solid construction directly translates into the quality of the crimps, which is extremely important in systems operating under high pressure.

Benefits of using crimping machines 

The use of hydraulic hose crimping machines increases installation safety by eliminating the risk of leaks and ensures connection durability, which translates into a longer system lifespan. Precisely made crimps minimize energy losses resulting from leaks and allow for maintaining optimal operating pressure throughout the entire systemp. Additionally, professional crimping affects the aesthetics and organization of the installation, which is particularly important in systems of high complexity. The risk of costly repairs or failures caused by faulty connections is also reduced. Furthermore, using your own crimper allows companies to become independent of external service providers, speeding up technical service and lowering operational costs.

Largest selection of crimping machines in Poland 

We have the largest offer of hydraulic hose crimping machines in Poland. We are a branch of the SAMWAY company - our crimping machines can be found on all continents. The company headquarters and machine warehouse are located in Złotów in the northern part of the Greater Poland Voivodeship. Our offer includes machines such as: crimping machines, skivers, hose cutters, machines for processing precision tubes: benders, flaring machines, devices for pre-assembling cutting rings, test benches for hydraulic lines and many others. Among the wide range of hose crimpers, we can distinguish: manual crimpers, mobile crimpers (portable for field use), pneumatic crimpers, electric crimpers, industrial crimpers.     

SAMWAY hose crimping machine manufacturer

Samway is a manufacturer and supplier specializing in the production and delivery of various types of hydraulic hose equipment such as: hydraulic hose crimpers, testing machines, hose cutting machines, hose skiving machines and others. The company offers a wide range of high-quality equipment for crimping and swaging hoses, which are used in various industries such as the hydraulic industry, petrochemical industry, food industry, energy industry and many others. Samway is famous for the innovation, quality and reliability of its products. The company constantly introduces new technologies and develops its devices to meet changing market needs. It also offers technical support, training and after-sales services to ensure full customer satisfaction. Products offered by SAMWAY are known for precise workmanship, durability and high efficiency. The company strives to provide customers with comprehensive solutions for handling lines, which help increase the efficiency, safety and reliability of industrial processes. Wuxi Samway operates on both the domestic and international markets, delivering its products to customers worldwide. Since 2020, SAWMAY has had its official branch in Poland: HYDRON hydraulika siłowa, which also operates under the name SAMWAY Polska. 

30 years of experience in the production of crimping machines 

Company Samway is one of the largest manufacturers of crimping machines in the world (official supplier to ALFAGOMA, RYCO). The company has been supplying hose crimping machines worldwide for many years. Samway machines can be found under many well-known brands in Great Britain, Spain, Portugal, France, Italy and many others. Since January 2021, our company has been the official branch of the SAMWAY company in Poland (previously, since 2016, we were the official representative of the SAMWAY company for the Central and Eastern Europe region). Samway is, among others, an OEM supplier for companies such as PARKER; PIRTEK; RYCO; GATES and others. We offer all machines available from the Samway catalog, which produces crimpers up to 24"! 

Certified line crimping machines 

Top-class tested machines. All offered machines have relevant certificates and approvals. We hold the prestigious TUV SUD certificate issued by a German research company specialized in machine testing, which confirms fulfillment of the machinery directive requirements and safety standards. Our machines also have ROHS certificates required by electrical equipment manufacturers. Along with the machines, we provide all documents such as OHS workstation instructions etc., necessary for using the machine. Beware of dishonest companies offering machines that do not meet basic standards. 

Warranty and post-warranty service 

We provide warranty and post-warranty service for crimpers. Our offer also includes all necessary components and consumables such as seals, crimper dies, oil, grease and many others. More about the warranty service

Free training on operating crimping machines 

By purchasing a crimper, you receive not only documentation, operating instructions in Polish, auxiliary tables (a set of auxiliary materials) but also free training on hose crimping and training on machine operation. In the case of purchasing electric machines (S51, P32Q, P32D), we conduct free training at your company on machine operation and the basics of crimping. We encourage you to familiarize yourself with our free training materials regarding crimper operation training.

Comprehensive offer of machines, equipment and fittings 

In the offer of the power hydraulics shop we have the largest assortment of machines and devices intended for the production of hydraulic lines in Poland. We offer crimping machine sets and also starter packs of fittings, hoses, connectors necessary for crimping. We supply customers comprehensively. Our range of machines includes among others: manual crimpers, pneumatic crimpers, electric hydraulic hose crimping presses, hydraulic hose skiving machines (skivers), hydraulic hose cutters, devices for mounting fittings on the hose, precision tube processing devices (bending, flaring, cutting ring pre-assembly) 

After-sales technical support 

Our customers can count on full technical assistance before, during and after purchasing the machines. With customers in mind, we have prepared a page FAQ - troubleshooting with crimping machines; this page is a center for answers to the most frequently asked questions regarding crimpers and solving potential problems. Find practical information on the correct use of SAMWAY crimping machines and equipment. The knowledge base on crimpers will be successively expanded. 

What components does a hose crimper consist of? 

What does a hose crimper consist of? A complete hydraulic hose crimping press consists of the following elements: 

How does a hydraulic hose crimper work? 

Simple explanation of how crimpers work. A hose crimping machine (also known as a hydraulic hose crimper or hose swaging machine) is a tool used for permanently crimping hydraulic hose fittings, also called hose ferrules. It operates on the principle of power hydraulics and uses an appropriate hydraulic system and crimping dies (also called stones or molds) to create a strong and tight connection between the fitting and the hose. Here is a general description of how a hose crimper works: 1. Hose preparation: First, prepare the hydraulic hose for crimping. The hose is appropriately cut and skived to ensure a proper fit of the connector ( hose crimping fittings ). 2. Next, select the appropriate crimping die size that best fits the given hose size - dies are selected according to the hose crimping table. 3. Placing the hose: The hydraulic hose is placed in the crimper head between the crimping dies. The hose fitting should be inside the dies. 4. Crimping the hose: After placing the hose in the dies, the crimper is started. The machine activates the hydraulic system, which provides the force needed for crimping the hose. The crimper piston moves, compressing the dies onto the ferrule, which permanently joins the hose to the fitting. Under hydraulic force, the die presses against the fitting, and simultaneously, the metal crimp ferrules are permanently compressed around the hose. This process creates a permanent connection between the hose and the fitting that is strong and leak-proof. 5. Leak check: After crimping the hose, a test should be performed to check the connection tightness. This may include checking for leaks under pressure or applying a pressure test. Hose crimpers can be manualpneumatic or hydraulic (electric crimpers), and their complexity and features may vary depending on the model and manufacturer. It is important to use the correct tool and have knowledge of proper hydraulic hose crimping to ensure safety and connection durability.

Which crimper to choose? Crimper selection guide 

Crimping diameter 

The first basic criterion for choosing the optimal crimper for your company is the crimping diameter. We must answer the question: what maximum diameters will we crimp? (what are the largest hoses we want to crimp) Hydraulic hoses come in the following diameters (hose internal diameters): DN06, 08, 10, 13, 16, 20, 25, 32, 40, 50. If the largest hoses we intend to crimp end at DN25, we can consider purchasing a manual crimper (a manual crimper is ideal for servicing KARCHER pressure washer lines where diameters DN06, 08, 10, 13 occur)

Who is the crimper for? Who will we provide services to? 

The second question is directly related to the first criterion. Basically, in agriculture, 80% of hoses are up to DN32mm (otherwise 1 1/4″ inches). If we focus on crimping hoses for the construction industry (construction machines, etc.), we must realize that here, unlike in agriculture, there are more larger hoses; therefore, we recommend purchasing a larger crimper that crimps hoses up to 2″ (DN50)

How many hoses will we crimp? 

The third criterion is the approximate number of lines we intend to crimp. If we intend to crimp lines up to DN 25 or DN 32 for our own needs or the quantity will be very small, we recommend considering a manual crimper. If the quantity of lines will be medium or large, we recommend buying an electric-powered crimper.

Help with choosing a crimper 

We offer professional advice in choosing the optimal machines for your business needs. We encourage you to contact the sales department, which will advise and help. You can choose from crimpers powered by: manual, pneumatic, electric with truly varied parameters from the smallest presses to industrial machines.  

A few words about crimping machines 

Crimping presses are designed for crimping (swaging) hydraulic hoses. Hose crimping consists of permanently mounting a fitting onto a hose (crimping). Crimpers are equipped with interchangeable sets of dies. Die changes are made depending on the diameter of the hose being crimped. Basic parameters are: crimping force, crimping diameter, number of dies, maximum die opening. Crimpers can be powered by muscle power (manual), compressed air power (pneumatic) or electricity (electric presses). Electric crimpers designed for stationary work in workshops are most common. Crimpers can be equipped with various control systems (depending on needs): manual micrometer control, digital control (buttons), computer control (touch panel). HYDRON is the only authorized distributor of SAMWAY brand machines and devices in Poland. More information about crimping machines

What types of hoses and other elements can be crimped on crimping machines?  

On hose crimpers, you can crimp various types of hoses, depending on the crimper model and its technical parameters. Here are a few examples of what type of hoses and elements we can crimp :  

  1. Hydraulic hoses – used in hydraulic systems of various diameters, including single, double, and four-layer.
  2. Industrial hoses – for transferring liquids and gases in industrial applications.
  3. Pressure hoses – used for transferring liquids under high pressure.
  4. Fuel hoses – for transporting fuels, including diesel and gasoline.
  5. Air conditioning hoses – used in air conditioning and refrigeration systems.
  6. Teflon hoses (PTFE) – resistant to high temperatures and chemicals.
  7. Compressed air hoses – used in pneumatic systems, e.g., in workshops.
  8. Steam hoses – used in the food and chemical industries for transporting water vapor.
  9. Water and coolant hoses – for cooling systems and water transport.
  10. Steel and aluminum tubes

Each type of hose requires proper selection of fittings and ferrules to ensure the durability and tightness of the connection. Crimping machines can be manual, pneumatic, or electric, which affects their efficiency and purpose. If you need help choosing a machine, we are happy to assist. 

The widest range of hose crimping machines on the market 

In our offer, you will find the widest selection of crimping machines in Poland. We offer crimpers and components for companies such as: SAMWAY, UNIFLEX, BALFLEX, TECHMAFLEX, OP, HYDROLOK, FIN POWER, CUSTOM-CRIMP, D-HYDRO, YL-YOUNG

Also check: 

Basic information about hydraulic hose crimping machines