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Fluid power hydraulics - parts, accesories

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Bottom pressure gauge 63mm

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Hydraulic glycerine pressure gauges with bottom connection  

Pressure gauges  

Bourdon tube pressure gauges designed for pressure measurement. Pressure gauges in power hydraulics are used to measure pressure in a given hydraulic system.  Bottom exit (radial) pressure gauges - the gauge thread is located at the bottom of the gauge. Standard gauges offered by us come with a dial diameter of 63mm. We also offer gauges with dial diameters of 40, 50, 63mm ( standard ) and 100. In scales from 0.5 - 2000 bar. The gauges have a glycerine filling that reduces pointer vibrations. Standard gauges come with 1/4" and 1/2" threads. Glycerine pressure gauges as the name suggests are filled with glycerine, which protects against shocks ( gauges are shockproof ) Glycerine pressure gauges are used to measure the pressure of liquids and gases that do not react with copper alloys. Glycerine pressure gauges are used where: mechanical shocks occur, rapid pressure spikes occur, the gauge is exposed to vibrations

What are pressure gauges with a bottom connection?

Pressure gauges are precision measuring devices used to monitor the pressure of liquids, gases, or steam in various industrial and technical systems. They are an essential element in systems where pressure control is crucial for safety and work efficiency. Bottom pressure gauges, also known as radial bottom connection pressure gauges, are characterized by the connection thread being located on the bottom of the device. This design facilitates installation in systems where the gauge must be positioned vertically.

What is a radial bottom connection?

A radial bottom connection is a construction element of the pressure gauge that allows for its vertical installation. The connection thread is located on the bottom of the housing, which allows for easy connection of the device to a pipeline or other hydraulic system. In the case of industrial pressure gauges, standard threads such as GZ 1/4" BSP are often used, in accordance with the EN ISO 228-1 standard, ensuring their universality and ease of integration with various systems.

Where are bottom pressure gauges used?

Bottom pressure gauges are commonly used in many industries, such as: Hydraulic and pneumatic industry – for monitoring pressure in hydraulic and compressed air systems. Energy – in steam systems and cooling circuits. Chemical and food industry – for pressure measurements in tanks, pipelines, and process installations. Workshops and technical services – in pneumatic systems of machines and devices. These devices are particularly effective in environments where shocks, vibrations, and variable atmospheric conditions occur. Glycerine filling additionally increases their durability, damping vibrations and protecting mechanism parts. Example gauge applications: pressure gauge for gas installation leak testing, oil pressure gauge ( hydraulic oil pressure measurement ), air pressure gauge.

Pressure gauge accuracy class 1.6

A pressure gauge with accuracy class 1.6 is a standard choice for most industrial and workshop installations where a reliable pressure measurement is needed without the need for expensive laboratory devices. The 1.6 designation informs that the maximum measurement error is 1.6% of the range value, which in practice provides sufficient accuracy for controlling the operation of a hydraulic or pneumatic system. In the category bottom pressure gauges such models are most commonly used in installations where the connection is from the bottom. This is a typical mounting in manifolds, power systems, or near tanks. Thanks to this, the pressure gauge is easy to install and clearly visible during machine operation. In practice, a pressure gauge with accuracy class 1.6 performs well in daily operation. It allows for quick assessment of whether the system is working correctly, or if pressure drops or overloads occur. It works with elements such as adapters for pressure gauges, which allow for thread matching, and with installation components like hydraulic valves or hydraulic directional control valves, where measurement is necessary.

This solution is simple and effective. It provides control over the system and allows for a response before a failure occurs.

What are the accuracy classes of pressure gauges

The most common classes are:

  • 2.5 – basic accuracy, simple applications (e.g. general control)
  • 1.6 – industrial standard, most commonly used
  • 1.0 – higher accuracy, more demanding systems
  • 0.6 – accurate technical measurements
  • 0.25 / 0.1 – very accurate, control and laboratory applications

What does this mean in practice

If you have a 1.6 gauge with a range of 0–100 bar, the error can be at most ±1.6 bar.
For class 1.0, it will be only ±1 bar.

Which class to choose

In power hydraulics and pneumatics, the following are most commonly used:

  • 1.6 – for daily work (machines, installations)
  • 1.0 – when you need more precise control
  • 2.5 – for simple, less demanding systems

To work with the installation, it is also worth choosing appropriate elements, e.g. adapters for pressure gauges or components from the category pressure and vacuum gauges, to ensure a fit for the system.

Characteristics of bottom pressure gauges from the offer

The pressure gauges available in the Hydron offer are distinguished by solid workmanship and compliance with international standards such as EN 837-1. Here are the most important features: Construction and materials: Housing: Made of AISI304 stainless steel, providing high corrosion resistance. Mechanism and connection: Made of brass and copper alloys, which guarantees reliability in contact with low-viscosity media. Filling: Glycerine, reducing vibrations and reducing mechanism wear. Sight glass: Made of plexiglass, resistant to mechanical damage. Measuring range: Available models offer various measuring ranges, suitable for constant, pulsating, and dynamic pressures. It is recommended to select a range so that the operating pressure does not exceed 75% of the maximum reading. Precision and reliability: Accuracy class: 1.6, which provides precise readings in industrial applications. Temperature resistance: Devices operate in ambient temperatures from -40°C to +65°C and media up to +60°C. Versatility: Connections in the GZ 1/4" BSP standard ensure compatibility with most installations.

Specification of bottom pressure gauges:

  • Construction: EN 837 – 1
  • Nominal diameter: 63, 100mm (option: 40, 50, 160mm)
  • Accuracy class: 1.6 or 2.5 (EN 837 – 1)
  • Scale range: -1 – 0 … 1000 bar (-0.1 – 0 … 100 MPa)
  • Operating pressure:
  • For constant pressure 75% of scale range
  • For dynamic pressure 66% of scale range
  • Operating temperature: 0 … +80°C
  • Case: Acid-resistant steel
  • Dial: Aluminum painted white with black print
  • Glass: Polycarbonate
  • Spigot: Brass
  • Mechanism: Brass
  • Process connection: bottom 

What is a dial pressure gauge?

A dial pressure gauge is a mechanical measuring instrument used to measure the pressure of liquids or gases in technical systems. It owes its name to its characteristic design with a dial and a pointer, which resembles a classic clock. The pressure value is read directly from the scale on the gauge dial. Dial pressure gauges are commonly used in power hydraulics, pneumatics, industrial installations, working machines, compressors, central lubrication systems, and in HVAC systems. Their main advantage is simple construction, high reliability, and the ability to work in difficult operating conditions.

How a dial pressure gauge works

The basis of a dial pressure gauge's operation is an elastic element, most often a Bourdon tube. Under the influence of increasing pressure, this tube deforms, and this movement is transmitted by a mechanism to the pointer, which moves across the dial and indicates the current pressure value. When the pressure drops, the elastic element returns to its original shape, and the pointer moves back to a lower value.

Where dial pressure gauges are used

Dial pressure gauges are used wherever constant monitoring of the working pressure is necessary. In hydraulics, they allow for the supervision of pumps, actuators, and valves. In pneumatics, they allow for the control of compressed air pressure. In industry, they are used to monitor technological processes, and in services and workshops for diagnostics and testing of systems. 

Types of dial pressure gauges

Dial pressure gauges come in many varieties, differing in measuring range, dial diameter, type of connection, and resistance to operating conditions. Dry versions and glycerine pressure gauges, in which the interior is filled with glycerine damping pointer vibrations, are popular. Gauges with various accuracy classes are also available, adapted for control or precision measurements. Why is a dial pressure gauge chosen so often? A dial pressure gauge is a proven, durable solution that does not require power. It provides a quick and clear reading, and with correct range and design selection, it guarantees a long service life and measurement stability. For this reason, it remains one of the most commonly used measuring instruments in pressure technology.

Other pressure measurement assortment 

Pressure gauge connections. For pressure gauges, we have a full range of metric and imperial connections (ability to connect any type of thread). Thanks to pressure gauge connections, it is possible to screw the pressure gauge to any thread (hydraulic hose). Measurement kits. Our offer also includes measurement hoses equipped on one side with a 1/4 thread (for the gauge) and on the other side with an M16x2 thread, adapted for screwing to a test point. We also sell ready-made measurement kits (pressure gauges, hoses, test points). 

PSI pressure gauges

PSI pressure gauges are gauges in which pressure is shown in PSI units. In practice, gauges equipped with a double scale, where pressure values are presented simultaneously in PSI and in bars, are very common. Such a solution significantly facilitates work in power hydraulic and pneumatic installations, especially where technical documentation or devices are based on different unit systems. In the pressure gauges available in the Hydron offer, the pressure reading is provided in both PSI and bars, ensuring convenience and versatility of use.

What is PSI 

PSI is a unit of pressure originating from the imperial system, being an abbreviation of the English term pound per square inch. It means the pressure exerted by a force of one pound acting on an area of one square inch. The PSI unit is commonly used in Anglo-Saxon countries, as well as in machines and devices manufactured according to American technical standards.

PSI to bar conversion

In daily service and industrial practice, there is often a need for a quick conversion of pressure values from PSI to bars. The basic conversion factor is simple and clear. One bar corresponds approximately to 14.5 PSI, while one PSI is about 0.069 bar. Thanks to the use of gauges with a double PSI and bar scale, there is no need to perform calculations, as both pressure ranges are visible directly on the gauge dial.

PSI and bar gauges in hydraulics

Pressure gauges with a double PSI and bar scale are particularly useful in power hydraulics, where installations often work with components originating from different manufacturers. Simultaneous reading in both units allows for a quick assessment of the system's operating parameters, correct setting of valves, and safe diagnostics of the installation. Such pressure gauges perform well in both permanent installations and test kits. A bottom pressure gauge with a reading in PSI and bars has a threaded connection located in the lower part of the housing. This design enables stable installation in manifolds, hydraulic blocks, and power units. A clear dial with two scales allows for a quick and clear reading of the pressure value regardless of the unit used. PSI pressure gauges with a double PSI and bar scale are a practical and universal solution for pressure control in power hydraulics and pneumatics. They combine readability, functionality, and compatibility with various technical standards, which is significant in daily operation and maintenance of industrial installations.

Useful  

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