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Fluid power hydraulics - parts, accesories

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Pressure measurement kits

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Pressure gauge kit for power hydraulics

Pressure gauge kit + measurement hoses kit 

Power hydraulic control and measurement kits designed for measuring pressure in hydraulic systems. We offer all types of fittings, pressure gauges, and hoses for pressure measurement. For our customers, we have prepared several sample measurement kits. The kit consists of pressure gauges, measurement fittings, and special thin hoses for pressure measurement. Pressure measuring kits are useful in every mechanical workshop. Pressure measurement range from 1bar to 1000bar. The kits can be freely modified according to the customer's needs. The kits are useful in any mechanical plant or power hydraulics service. 

What are pressure measurement kits ?

Hydraulic measurement kits are complete solutions designed for precise pressure measurement in hydraulic systems. Thanks to them, users can monitor the condition of their systems and quickly react to possible pressure changes, which is crucial for the safe and efficient functioning of hydraulic installations. The Hydron offer includes kits in cases, kits without cases, as well as single pressure gauge kits with quick couplers or measurement hoses, which allows adjusting the right solution to the user's needs.

Where are pressure measurement kits used ?

Application of measurement kits. Measurement kits are widely used in many industries where hydraulics play a key role. In particular, they are used in: Hydraulic services and workshops, where they serve for the diagnostics and repair of systems. Machinery industry, where precise pressure monitoring is essential for the proper functioning of machines. Agriculture and construction, where hydraulic systems are used in machines such as tractors or excavators. Power hydraulic systems, to ensure the optimal operation of components such as actuators or pumps.

Types of pressure measurement kits 

The measurement kits available on the Hydron website have been designed with durability, precision, and ease of use in mind. They feature various configurations tailored to specific hydraulic requirements: 

  • Measurement kits in cases: These are professional sets containing pressure gauges, measurement hoses, and necessary accessories. Solid protective cases allow for the safe transport and storage of all equipment, which is especially useful in mobile service applications.
  • Measurement kits without cases: An economical option, ideal for users who have their own storage means or need minimalist solutions.
  • Kits with a pressure gauge and quick coupler: They allow for quick and easy connection of the pressure gauge to the hydraulic system, which is very practical in everyday diagnostic work.
  • Kits with a pressure gauge and measurement hose: Thanks to flexible measurement hoses, users can take measurements in hard-to-reach places, which increases the versatility of these kits.

Order now and improve your work!

Do not wait to take care of the safety and efficiency of your hydraulic systems. Choose measurement kits from the Hydron offer and enjoy reliable pressure monitoring in any situation. Why choose measurement kits at Hydron ? Hydron is a company with nearly 20 years of experience that offers only the highest quality hydraulic solutions. By choosing measurement kits from our offer, you gain: 

  • Quality guarantee: All kits are made of durable materials resistant to high pressures and harsh working conditions.
  • Technical support: Our experts will help you select the appropriate kit, as well as with its installation and operation.
  • Wide selection: We offer kits in various configurations to meet the requirements of both professionals and individual users.
  • Comprehensive offer: Complete your kit with additional pressure gauges, quick couplers, or hoses available in our offer.

Power hydraulics tester

Example application of a measurement kit : 

  • measuring hydraulic pump pressure
  • measuring pressure on and in cylinders
  • measuring pressure difference
  • measuring oil, fuel, air pressure

Hydraulic pressure measurement gauge

A hydraulic pressure measurement gauge is a colloquial term for a hydraulic pressure gauge used to control the operating parameters of power hydraulic systems. This device allows for quick and precise checking of the oil pressure value in the installation, which enables the diagnostics of the operation of hydraulic pumps, valves, directional control valves and actuators. Regular pressure measurement is one of the basic elements of controlling the technical condition of hydraulic machines and installations. 

In practice, the hydraulic pressure measurement gauge is most often used in diagnostic kits designed for the service and control of hydraulic systems. Such kits consist of a pressure gauge, a measurement hose, and appropriate connectors allowing connection to the hydraulic installation. This makes it possible to quickly check the operating pressure at various points of the system without the need to dismantle installation elements.

Pressure measurement allows you to detect many typical problems in the hydraulic system, such as drops in pump efficiency, incorrect operation of relief valves, or flow restrictions in hydraulic hoses. Too low or too high pressure may indicate component wear or incorrect system adjustment. In such situations, the use of appropriate diagnostic tools enables quick identification of the cause of the failure.

Measurement kits available in the Hydron offer are designed to work in power hydraulic installations used in agricultural, construction, and industrial machines. They enable control of system operating parameters and support the service and diagnostics of such elements as hydraulic pumps, hydraulic directional control valves, or hydraulic actuators. This makes it possible to maintain proper operation of the installation and increase the operational safety of the entire hydraulic system.

Gallery of pressure measurement kits with a case:

pressure gauge-kit-for-pressure measurement  hydraulic-pressure-testing-kit M4  M3 hydraulic-pressure-testing-kit

 

 

Measurement kits and diagnostic cases – mobile kits for controlling power hydraulic pressure

Measurement kits are complete diagnostic cases created for mobile service and ongoing pressure control in power hydraulic systems. They allow for quick and leak-free connection to measurement points of construction, agricultural, and forestry machines as well as industrial equipment. The kits contain precise glycerin pressure gauges with various measurement ranges, flexible high-pressure micro-hoses, and universal threaded connections. This allows for efficient verification of operating pressure, valve adjustment, and failure diagnostics directly at the machine's workplace.

Application and technical characteristics of measurement kits

Diagnostic cases are designed to work in difficult field and workshop conditions. They enable safe pressure measurements in circuits with mineral oil, synthetic oil, glycols, or water emulsions.

  • Complete diagnostic equipment: Depending on the configuration, the kits contain 2, 3, or more glycerin pressure gauges with various ranges (e.g., 0-160 bar, 0-400 bar, 0-600 bar), which allows for precise measurement in control lines and high-pressure systems.
  • M16x2 diagnostic connections (MINIMESS): The use of standardized M16x2 measurement connectors compliant with ISO 15171-2 allows for safe connection of the control system during machine operation, under full operating pressure.
  • High-pressure measurement micro-hoses: Flexible small-diameter RD2 hoses, typically 2000 mm long, allow the reading point to be moved to a safe and convenient place for the service technician.
  • A wide range of adapters: The kits are equipped with screw-in connections with metric (e.g., M10x1, M12x1.5, M14x1.5), imperial BSP (1/8", 1/4", 3/8", 1/2"), and UNF (7/16"-20) threads, which ensures compatibility with most machines on the market.
  • Durable protective case: The fitted foam insert protects the sensitive mechanisms of the pressure gauges and accessories against shocks, mechanical damage, dust, and moisture.

Why is it worth choosing HYDRON measurement kits?

HYDRON measurement kits are composed based on certified components meeting strict industry standards ISO 15171-2 and EN 837-1. Precisely machined threads, durable galvanized steel connector bodies, and glycerin-filled pressure gauge dials guarantee reading repeatability and long device life. Having a mobile measurement case drastically reduces the time needed to detect pressure drops or pump failures. In our store, we also offer individual replacement components and expansion accessories, such as hydraulic hoses, pressure measurement hoses, self-sealing measurement connections and traditional bottom-connection pressure gauges.

Technical specifications

Technical parameter Value / Description
Product type Mobile measurement kit / diagnostic case
Pressure gauges included Glycerin, 63 mm dial, accuracy class 1.6
Pressure measurement ranges For example: 0-60 bar, 0-160 bar, 0-250 bar, 0-400 bar, 0-600 bar
Measurement connector standard M16x2 (MINIMESS / EMA3) / plug-in
Diagnostic micro-hoses Length 2000 mm, working pressure up to 630 bar, M16x2 fittings
Maximum system working pressure Up to 600 bar / 630 bar
Connection adapters BSP (1/8"-1/2"), Metric (M10x1-M14x1.5), UNF (7/16"-20) threads
Housing / Organization Plastic case with CNC foam insert
Alternative designations Test kit, measurement case, MINIMESS kit, Pressure Test Kit, EM9001

Frequently Asked Questions (FAQ)

What is included in a standard measurement kit?

A standard diagnostic kit consists of a sealed transport case, 2 or 3 glycerin pressure gauges with various measurement ranges, flexible M16x2 measurement micro-hoses, and a set of diagnostic connections and threaded reducers fitting the most popular ports in machines.

Does pressure testing with the kit require turning off the machine?

No. Thanks to the use of M16x2 (MINIMESS) measurement connections with a poppet valve, connecting the micro-hose with the pressure gauge is done safely under full operating pressure while the system is working.

How to choose the pressure gauge range for the measured pressure in the system?

The maximum expected pressure in the circuit should be between 1/3 and 2/3 of the pressure gauge dial range. The kit includes several pressure gauges, which allows selecting the appropriate gauge for low control pressures or high pressures in the main circuit.

Can the components of the measurement kit be purchased separately in case of damage?

Yes. All components included in diagnostic cases – micro-hoses, pressure gauges, M16x2 connections, and adapters – are available in the regular offer of the HYDRON store as separate products.