Hydraulic hose crimping
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Hose crimping production of hydraulic hoses
Hydraulic hose crimping is a process that involves permanently joining fittings with hoses, ensuring their leak-tightness and durability in hydraulic systems. This allows for the safe transmission of liquids under high pressure, which is crucial for the proper functioning of hydraulic systems.
The crimping process step by step
The hydraulic hose crimping process begins with precise preparation of the hose, which must be properly cut and cleaned. Next, the appropriate fittings are selected and placed on the ends of the hose, followed by their permanent connection using a specialized crimping machine. The entire process requires precision and experience to ensure the highest quality of workmanship.
Durability and leak-tightness of crimps in practice
Hydraulic hose crimping significantly affects their durability and strength, which is crucial for the reliability of the entire system. To ensure the highest quality standards, numerous tests and inspections are conducted to confirm leak-tightness and resistance to various operating conditions. As a result, users can be sure that their installations will operate trouble-free for a long time.
Why is it worth outsourcing crimping to specialists?
Outsourcing hydraulic hose crimping to professionals brings many benefits, such as a guarantee of the highest quality of workmanship and savings in time and resources. The company has the appropriate equipment and experience, allowing for fast and precise service execution. Customers can count on professional advice and support at every stage of the order.
Our experience and standards in crimping
The Hydron company applies the highest quality standards and norms applicable in the power hydraulics industry, making it a leader in hydraulic hose crimping. Many years of experience and advanced technologies allow for the realization of even the most demanding orders. Customers can be sure that every service is performed with attention to the smallest details, which translates into the reliability and durability of the products. We also offer hydraulic hose crimping kits.
Do you need reliable hydraulic hoses? Our hose crimping offer is a guarantee of durability, precision, and fast realization. We use only high-quality components and modern crimping devices, which allows us to create hoses resistant to extreme pressures and operating conditions. Bet on experience and professionalism – trust us and provide your hydraulic system with the highest level of safety.
Our company deals with the production of hydraulic hoses. We crimp 1SN, 2SN, 4SP, 4SH hydraulic hoses for every industry. Our offer is directed particularly to companies producing machines and equipment based on power hydraulics. We are able to guarantee the highest product quality at very attractive prices.
Hose crimping price list determined individually
The price of hydraulic hose crimping is determined individually, as it depends on several significant technical factors. We treat each order separately to ensure the correct production of the hose and full safety of its subsequent operation. The cost of the service is influenced by, among others, the diameter and type of hose, the type and size of fittings, length, and the number of hoses made. To obtain an accurate quote for hydraulic hose crimping, simply contact our team or visit the Hydron physical store. On-site, we provide technical advice and fast service execution.
Gallery:
Read more :
- How to order a complete hydraulic hose
- Inner diameters of crimped hoses
- Hydraulic hose production offer
- High-pressure hose production
- Hose manufacturing Zlotow, Jastrowie
- Pipe hose manufacturing
Hydraulic hose crimping – professional manufacturing and service of pressure hoses
The hydraulic hose crimping service at HYDRON is a guarantee of reliability, precision, and safety in power hydraulic systems. We offer professional custom-made flexible pressure hoses according to the customer's individual specification or based on a provided damaged component. We use only certified components and modern crimping presses, which allows for durable and completely leak-tight connections resistant to extreme loads, vibrations, and high working pressures.
How does the hose crimping process work at HYDRON?
The production process takes place according to strict technological guidelines while maintaining stringent ISO and DIN quality standards:
- Inventory and selection of components: Precise verification of the system's operating parameters and selection of the appropriate hose, fitting, and ferrule.
- Cutting and cleaning: Cutting the hose on smooth discs without fraying the steel braids and thorough removal of contaminants from the core.
- Skiving (if required): Precise removal of the outer or inner rubber layer in multi-braid hoses to obtain a steel lock with the ferrule.
- Crimping on a hydraulic press: Pressing the ferrule in crimping machines with an accuracy of tenths of a millimeter according to official crimping tables.
- Quality control and pressure test: Verification of the crimp diameter with gauges and an optional hydrostatic test at test pressure.
Scope of services provided and supported standards
We provide hose crimping for all branches of industry, agriculture, construction, forestry, and automotive. We crimp hoses based on single-, double-, four-, and six-braid hoses (1SN, 2SN, 1SC, 2SC, 4SP, 4SH, R13, R15), as well as specialized PTFE Teflon, thermoplastic hoses, for pressure washers, air conditioning, or WUKO sewage cleaning. For the execution of services, we use the highest quality hydraulic hoses, precise hose fittings and advanced hose crimpers. We control the efficiency of finished installations using measuring kits.
Technical specification of the service
| Technical parameter | Value / Description |
|---|---|
| Range of crimped hose diameters | from DN04 (3/16") to DN50 (2") / optionally up to 3" and 4" |
| Maximum working pressure | up to 700 bar (depending on the type of hose and fitting) |
| Supported thread and connector types | Metric (DKL, DKOL, DKOS, CEL, CES), Inch BSP (DKR, AGR), JIC, ORFS, NPT, SAE Flange (SFL, SFS), Banjo, Karcher |
| Available fitting materials | Galvanized 11SMnPb37 free-cutting steel, AISI 316L stainless steel, Brass, Aluminum |
| Hydrostatic test | Static test at 2x working pressure (upon customer request) |
| Production standards | EN 853, EN 856, EN 857, SAE J517, ISO 1307, DIN 20022 |
Frequently Asked Questions (FAQ)
Is it necessary to provide old fittings to make a new hose?
It is not necessary. It is enough to provide the thread parameters, hose diameter, and total length of the hose. Providing old fittings or a pattern of the damaged hose, however, facilitates quick identification of unusual threads and bending angles.
How long does the hydraulic hose crimping service take on-site?
A standard hydraulic hose is crimped on the spot at the service point. The execution time for a single piece is usually from a few to a dozen minutes.
Is it possible to order a hose crimped to a non-standard length?
Yes. We crimp all hoses to any length required by the customer, with a precision of one centimeter.
Can a once-crimped hydraulic fitting be reused?
For safety reasons, once a ferrule and fitting have been crimped, they cannot be reused. During pressing, the material undergoes permanent plastic deformation, therefore new fittings are used when replacing a hose.