Electronic hose length counter - SAMWAY 

The SAMWAY electronic hose length counter is a modern measuring device that allows for quick and accurate determination of the length of hoses for various purposes. It works well not only for hydraulic hoses, but also pneumatic, rubber, fuel, industrial, and technical hoses. It is an indispensable tool in every crimping shop, workshop, warehouse, or store offering hoses sold „by the meter”. The device for measuring hoses is equipped with a clear electronic display that allows for real-time monitoring of the length of the unrolled hose with very high accuracy. Thanks to the use of precision measuring rollers, the counter minimizes the risk of error and ensures repeatability of measurements even with intensive use. The counter features a solid construction, resistant to mechanical damage and contamination typical of the working environment in hydraulic services. The device is compatible with various hose diameters, making it a universal solution in daily work.

Application of the electronic counter

The SAMWAY electronic counter is used wherever precision and repeatability of hose length measurement are required: in hydraulic hose crimping shops, in workshops and service points, in technical warehouses and stores, in the production and packaging of industrial hoses, in the fuel, agricultural, and industrial sectors. The device facilitates the process of preparing hoses for crimping, reduces working time, and eliminates human error during measurement. Choose precision and reliability – choose the SAMWAY electronic hose length counter available at the Hydron store.

Precise electronic length counter

The Samway electronic length counter is a device designed for the accurate measurement of hydraulic hoses sections during the production and service of hoses. The use of a digital measuring system allows for high repeatability of lengths and the elimination of errors resulting from manual measurement. In workshop and production conditions, the electronic length counter significantly speeds up the process of preparing hoses for cutting and crimping. The device was designed for work in the environment of hydraulic power services, where accuracy, durability, and resistance to intensive use are what count.

Why an electronic length counter is important

When preparing hydraulic hoses, maintaining the exact length of the section is crucial. Even small deviations can cause installation problems, tension in the system, or the need to remake the hose. An electronic length counter eliminates these risks by automatically measuring the moving hose.

In contrast to manual measurement methods, the electronic system provides:

• precise length reading,

• serial repeatability,

• reduction of material losses,

• improvement of work organization.

In serial production of hydraulic hoses, the use of an electronic counter significantly reduces order fulfillment time.

Application in workshop and production

The Samway electronic length counter is intended for installation in hydraulic hose cutting stations. It most often works with:

• hose cutters,

• crimping machines for hydraulic hoses,

• work tables for hose production,

• stations for serial hose preparation.

In combination with professional hose crimpers and hose processing devices, it constitutes an element of a complete production station in a power hydraulics service.

Electronic length counter and quality control

Accurate length measurement directly affects the quality of the finished hydraulic hose. Maintaining nominal dimensions allows for correct installation in the machine and minimizes stress in the system. An electronic length counter allows for maintaining a constant production standard regardless of the operator. In a professional environment, where serial orders are executed, controlling the length of hoses is one of the basic elements of the technological process.

Integration with Samway machines

The device was designed as an element of the Samway production system and can be integrated with machines of this brand. Samway manufacturer solutions are commonly used in hydraulic services, industrial plants, and in the production of high-pressure hoses. An electronic length counter increases the functionality of the workstation and enhances its professional character.

Technical parameters of the measuring device:

• Measuring range: 0–9999,9 m
• Measurement accuracy: ±0,5%
• Supported hose diameter: from 6 to 80 mm
• Display type: backlit LCD
• Power supply: 230V 
• Housing: aluminium / powder-coated steel
• Weight: 14kg
• Device type: electronic hose length counter
• Measuring range: hydraulic, pneumatic, fuel, rubber, and technical hoses
• Supported hose diameters: various sizes (universal fit)
• Purpose: crimping shops, warehouses, workshops, production
• Manufacturer: SAMWAY

Counter dimensions (LxWxH) 

• Device (mm) 407x255x240
• Device (inches) 16,0x10,0x9,4
• Packed (mm) 507x355x340
• Packed (inches) 20,0x14,0x13,4
• Weight : Device (kg/pounds) 14/31

Mechanical vs electronic counter

The choice between a mechanical and electronic counter depends on the scale of production, required accuracy, and workstation organization. In power hydraulics, where the length of the hose has a direct impact on the correctness of installation, these differences have significant technological importance.

Mechanical counter – simple workshop solution

A mechanical counter is based on a system of gears and mechanical length reading. It is structurally simple, resistant to electrical interference, and works well in small workshops making individual hoses.

Its advantages include:

• low construction complexity,

• no power supply,

• resistance to industrial conditions.

The limitation, however, is lower accuracy during intensive work and the possibility of reading error. In serial production, where length repeatability counts, a mechanical solution can generate deviations.

Electronic length counter – precision and repeatability

Electronic length counter uses a measuring sensor and a digital reading system. Thanks to this, it ensures high accuracy and stability of measurement even with intensive hose movement.

In a production environment, its advantage results from:

• greater measurement precision,

• elimination of human error,

• faster preparation of hose series,

• better quality control.

An electronic length counter is especially recommended for plants producing hydraulic hoses serially, where dimensional repeatability is an element of quality control.

Which length counter to choose for hydraulic hoses?

If the workshop performs individual hoses and does not carry out serial production, a mechanical counter may be a sufficient solution. In the case of a professional hydraulic power service, where the pace of work and compliance with technical documentation count, an electronic length counter is strongly recommended.

In combination with:

• a hose cutter,

• a hydraulic crimper,

• a Samway production station,

it creates a complete system ensuring dimensional control and high production repeatability.

Technological differences

A mechanical counter works as a basic solution. An electronic length counter is a professional solution, dedicated to intensive work and serial production. In modern power hydraulics services, the electronic solution is becoming the standard because it reduces order fulfillment time and minimizes material losses. Compatible with all hose cutting machines SAMWAY