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Fluid power hydraulics - parts, accesories

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Crimper dies

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Samway crimper dies HYDRON

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Crimping dies - crimper stones 

Crimper dies

We offer a wide range of dies for hydraulic crimpers. Dies, also called stones or clamps, are a component of every hydraulic hose crimping machine. These replaceable dies, commonly called stones, are made of the highest quality steel and properly hardened, enabling precise crimping of hydraulic hoses. Choosing the right dies is of great importance for the quality of the connection and work efficiency. Hydron's offer includes both standard models and the possibility of ordering custom dies tailored to individual needs. We have crimping dies for machines from companies such as: Samway, Fin Power, Uniflex, Techmaflex. Dies included with the machine -Each crimper has a special table informing about the type and quantity of dies included in the set with the machine.

Correct selection of crimping dies 

We select the dies according to the crimping table for the size of the crimped hose - the rule is that we always select the dies closest to the dimension we want to achieve. All dies are marked, meaning they have a stamped number with their size. One set of dies consists of 8 individual crimping stones. The dies are properly hardened, which prevents their destruction or damage. We mount the dies on so-called master dies in the crimper head - they take a direct part in the hydraulic hose crimping process. 

Most common errors in crimping die selection

  • Incorrect die size – dies that are too small can damage the hose, while dies that are too large will not provide proper pressure.
  • Using the wrong profile – different types of fittings require appropriately profiled dies to ensure correct pressure around the entire circumference.
  • Lack of matching to the crimper model – the dies must be compatible with the crimper head to work effectively and safely.

Other die accessories 

We have pins (screws) and dies for manual and electric crimpers from every manufacturer! The standard range of offered dies is from 0mm to 69mm. The offer includes dies for crimping steel ropes, dies for crimping cabin lifting lines, etc. We have dies for every type of hydraulic crimper. We also have die accessories in stock, including magnetic holders and so-called guns for assembly and disassembly of crimping dies in the crimper. 

Production of non-standard dies

Our company offers the possibility of production non-standard dies, perfectly matched to the specific requirements of customers. Thanks to modern technologies and many years of experience, we are able to design and produce dies with any profile and dimensions, meeting even the most demanding technical standards.

 

Hydron support in the selection of crimping dies

At Hydron, we perfectly understand how important it is to properly match the dies to the crimper and hydraulic hose specifications. That is why we offer a wide selection of dies and the possibility of producing custom models to order. Our team will be happy to help you choose the optimal solution, guaranteeing high quality and safety of hydraulic connections. Choose professionalism and experience – with Hydron you can be sure that every element of your hydraulic system will work reliably ! 

Crimping matrices

Crimping matrices are a colloquial term very often used by customers when referring to dies for crimping hydraulic hoses. In practice, users of crimpers interchangeably use names such as crimping matrices, crimping stones, or hose crimping dies, meaning the same working element responsible for the correct crimping of fittings on hydraulic hoses. In technical nomenclature, the correct term is crimper dies, but colloquial terms are commonly found in workshops and power hydraulics services.

What are dies and matrices used for? 

Matrices, or crimping dies, are responsible for even transfer of the pressing force to the crimping ferrule. Their manufacturing precision has a direct impact on the quality of the crimp, the tightness of the connection, and the durability of the entire hydraulic hose. Properly selected dies ensure crimping repeatability and compliance with the requirements of hose and fitting manufacturers. Hydron's offer includes crimper dies designed for various hose diameters and ferrule types. Customers looking for crimping matrices often pay attention to compatibility with their crimper, the DN diameter range, and the quality of the material from which the dies are made. High-class crimping stones are produced from hardened tool steel, which guarantees a long service life even with intensive use in production plants and mobile services. It is worth remembering that regardless of whether the dies are called matrices, stones, or hose crimping dies, their task remains the same. This is an essential element for safe and durable crimping of hydraulic, pneumatic, and industrial hoses. Proper selection of dies for a specific hose and fitting allows avoiding leaks, damage to the braid, and premature wear of the hose. We invite you to familiarize yourself with the full range of crimper dies available at Hydron. Our technical advisors help in selecting the appropriate crimping matrices, matched to the specific crimper, type of hose, and application. Thanks to this, hose crimping proceeds efficiently, safely, and in accordance with technical requirements.

Photo gallery regarding crimping dies 

 Crimper dies - crimping dies for hydraulic press crimping dies for crimper Crimping dies for crimper - crimper stones non-standard dies-samway-hydron