Industrial crimping machines

Industrial crimping machines are machines with high crimping force designed for crimping hoses, pipes, and others. The following category includes crimping machines designed for very different applications. Our offer includes, among others, the fp145d crimper designed for crimping hydraulic hoses and industrial hoses (above 2"). The industrial crimping machines category also includes heavy-duty crimpers such as the 280 model (crimping thick-walled pipes) and crimpers designed for crimping construction rods, models r350, r1000, r1350.

Characteristics of large industrial crimping machines 

Industrial crimping machines stand out with an extremely high crimping force and the ability to crimp large-diameter elements, making them ideal for heavy industry applications. Compared to smaller models, these machines offer significantly greater versatility and efficiency, enabling work with various materials such as steel or aluminum. Thanks to advanced technology and robust construction, these crimpers provide reliability and long-term operation.

• very high crimping force of the machines
• very high crimping capabilities, wide range of applications
• proven certified machines 
• access to technical support, training 
• access to service and spare parts 

Check also sample implementations of industrial crimping machines. 

Application of crimping machines in heavy industry and production

Industrial crimping machines play a key role in processing hydraulic lines, enabling precise and durable crimping of even the most demanding elements. Their application in heavy industry includes the production of construction machinery, agricultural machinery, and industrial equipment, where reliability and precision are key. Thanks to their power and versatility, these crimpers are an indispensable tool in production processes requiring the highest quality.

Advantages of our industrial crimping machines

Industrial crimping machines offered by Hydron stand out not only for their high efficiency, but also for their reliability and ease of use, making them an ideal choice for demanding production plants. Thanks to the use of modern technologies and robust construction, our machines ensure long-term operation without the need for frequent repairs. Additionally, technical support and access to spare parts guarantee continuity of work and minimization of downtime.

Most popular models of industrial crimping machines:

1. Digital hose crimping machine H60 Samway – up to 4":
2. Digital hose crimping machine FP145D – up to 4":
3. Industrial hose and pipe crimping machine S280:

How to choose an industrial crimping machine for the plant's needs?

When choosing an industrial crimping machine for a specific production plant, several key factors should be considered, such as the type of materials to be processed, required crimping diameters, and specific production needs. It is also important to understand performance requirements and the availability of service and spare parts. Analysis of these aspects will allow for the selection of the machine best suited to the individual needs of the plant.

Safety when working with an industrial crimping machine

When working with an industrial crimping machine, it is extremely important to follow safety rules to minimize the risk of accidents. Always use appropriate personal protective equipment, such as gloves and safety goggles, and regularly check    the technical condition of the machine before starting work. Additionally, training employees in machine operation and knowledge of emergency procedures are key to ensuring a safe working environment.

Large-format presses for continuous and mass production  

The category of industrial crimping machines in the HYDRON online store includes the most advanced, large-scale hydraulic presses designed for serial crimping of large-diameter industrial hoses, hydraulic hoses, and steel pipes in the range of diameters from 2" (DN50) up to 8" (DN200). As the exclusive distributor and official representative of the SAMWAY brand in Poland, we provide stationary industrial crimpers designed for extremely heavy operating conditions. These machines are characterized by powerful pressing force (from 300 to over 1000 tons), an exceptionally large head opening, and modern digital PLC control (Siemens Touch Pad panels), which guarantees 100% repeatability and safety in the serial production process.  

What distinguishes industrial crimpers from HYDRON's offer?

1. Work with the largest diameters (hoses up to 4" / 8"): Industrial machine heads have been designed to easily accommodate and crimp multi-braid hydraulic hoses (4SP, 4SH, R13, R15) and thick-walled industrial hoses for suction and discharge of water, concrete, fuels, chemicals, or sludge (with flanges and large fittings).    
2. Large head opening and cutout for 90° elbows: The special shape of the front plate and the non-axial movement of the dies enable trouble-free positioning and crimping of very large elbow fittings (90 degrees) without the risk of collision with the machine body.    
3. Automation and Siemens digital control: Crimpers are equipped with advanced control panels that allow for saving ready-made crimping programs, working in automatic or semi-automatic mode (using a foot pedal or sensor/rear stop), which shortens cycle time to a minimum.    
4. No axial movement of the dies (No axial movement): Precise guidance of the arms prevents the crimping ferrule from shifting on the hose during pressing, which eliminates assembly errors and ensures perfect symmetry of the crimps.

Overview of the most popular SAMWAY industrial crimping machine models:

• SAMWAY H60 / H60I: Powerful crimping machine for industrial hoses up to 4" and hydraulic hoses up to 3" 4SP. Offers a crimping force of 350 tons, head opening +50 mm (maximum crimping range up to 140 mm) and a set of 20 sets of dies as standard.    
• SAMWAY P35DE / HB240: Dedicated presses for industrial hoses and heavy hydraulics, combining compact dimensions with a pressing force allowing for fast and clean crimping.    
• SAMWAY FP145 / FP145D: Highly efficient production presses designed for multi-shift work in industrial plants.    
• SAMWAY FP160: Industrial giant with Siemens touch control, designed for mass production of hoses with diameters up to 8" SP (crimping force 3500 kN / 350 tons, maximum head opening without dies up to 345 mm).

Application in heavy industry and mining:

Industrial hose presses are used in sectors requiring uncompromising reliability:

• Mining and quarries (crimping thick high- and low-pressure hoses with mining certifications).    
• Marine industry, shipyards, and drilling platforms.    
• Production plants for concrete pumps and transfer of bulk materials.    
• Chemical and petrochemical industry, and large-scale construction.    
• Factories and plants mass-producing hydraulic hoses for first assembly (OEM).

Why is it worth choosing an industrial crimping machine in the HYDRON store?

• Warranty and CE certification: All machines have full technical documentation, CE declaration of conformity certificates, and are covered by a full manufacturer's warranty.    
• Free transport, assembly, and training: We provide machine delivery to the site, professional station commissioning, and full operator training ending with the issuance of an official certificate.    
• Full after-sales support and service: As the Polish branch of the SAMWAY brand, we provide immediate access to spare parts, additional dedicated die sets, and warranty and post-warranty service.

 Frequently Asked Questions (FAQ)    

Will the H60 crimper accommodate large 90° elbows of size 2" or 3"?

Yes, the SAMWAY H60 model has a specially designed front plate with a cutout and a wide head opening (+50 mm), which allows for easy insertion and positioning of the largest elbow fittings.

Do you offer help in financing the purchase of a large crimping machine?

Yes, we help in obtaining financing quickly and efficiently in the form of leasing on very favorable terms.