Flow dividers
Flow dividers are essential components of hydraulic systems that evenly distribute oil flow, increasing system efficiency and protecting them from overload. They are ideal for construction machinery, agricultural vehicles, and production lines. Our dividers are made of durable materials such as steel and aluminum, ensuring longevity and resistance to corrosion. All products meet rigorous quality standards, guaranteeing reliable operation in all conditions. If you need help choosing the right divider, our specialists will be happy to advise you. Check the offer and find the perfect solution for your needs!
Oil flow regulator
An oil flow regulator is a key component of power hydraulic systems, used for precise control of hydraulic oil flow in the system. Its primary task is to regulate the amount of oil sent to individual circuits, allowing the system's performance to be adjusted to the needs of the machine or device. Oil flow valves and reducers – what makes them stand out? Oil flow valves and oil flow reducers are elements that work with regulators to ensure precise flow control. These devices are used in, among others, construction machinery, production lines, or agricultural vehicles.
What is the purpose of a hydraulic oil flow regulator?
- Precise flow control: Allows adjusting the flow rate to the requirements of a specific application.
- Increasing efficiency: Optimizes machine operation by evenly distributing oil in the system.
- System protection: Prevents overloads and minimizes the risk of damage to hydraulic components.
- Actuator motion control: Enables smooth speed regulation of actuators and other hydraulic components.
Hydraulic pressure divider
What is a hydraulic pressure divider? A hydraulic pressure divider is a device used in power hydraulic systems whose task is to distribute hydraulic pressure evenly or proportionally between different sections of the system. This allows for controlling the force and movement of several receivers simultaneously, ensuring efficient and stable operation of the entire system.
How does a pressure divider work?
The operation of a pressure divider is based on regulating the flow of the working fluid and maintaining constant pressure in individual hydraulic circuits. This device controls the amount of hydraulic oil supplied to various actuators or hydraulic motors, ensuring their synchronization and operational stability, even in the case of varying loads.
What is a hydraulic regulator? A hydraulic regulator is a device used in power hydraulic systems whose task is to maintain specific operating parameters of the system, such as pressure, fluid flow speed, flow rate, or medium temperature. It works automatically or semi-automatically, reacting to changing conditions in the installation and correcting them to ensure the stability and safety of the entire hydraulic system.
How does a hydraulic regulator work?
The operation of a hydraulic regulator is based on the feedback principle – the device detects changes in parameters (e.g., pressure or flow) and automatically adjusts the operation of executive elements to restore values to set levels. Regulators can be: - mechanical – utilizing springs, pistons and valves, - electro-hydraulic – electronically controlled, often working with sensors and PLC controllers.
Types of hydraulic regulators
Depending on the function, we distinguish several types of hydraulic regulators: 1) Pressure regulators – maintain a constant pressure at a selected point in the system, regardless of changes in load or flow. 2) Flow regulators – stabilize the hydraulic fluid flow value, ensuring uniform operation of actuators and hydraulic motors. 3) Temperature regulators – used less frequently, they are responsible for maintaining the correct temperature of the working medium (usually by controlling oil coolers). 4) Actuator speed regulators – used for precise movement control of working elements in hydraulic machines.
Application of hydraulic regulators
Regulators are used in various hydraulic systems, including: construction and agricultural machinery, production lines and industrial automation, hydraulic presses, valve and actuator control systems, testing and laboratory installations. Their goal is to improve the accuracy, safety, and energy efficiency of the system's operation.
Three-way flow regulator
A three-way flow regulator is a hydraulic system element that maintains a constant oil flow regardless of pressure changes. It has three ports – inlet, outlet, and return – so excess oil is directed back to the tank. Used in power hydraulic systems, e.g., in agricultural and industrial machinery, it ensures smooth and stable operation of actuators. In the Flow Dividers category at the Hydron store, you will find durable and precise flow regulators, ideal for demanding hydraulic systems. Check the offer and order today!
Flow Dividers
Flow dividers, also referred to as flow splitters, are hydraulic valves, whose task is the uniform distribution or combination of flow of hydraulic oil between two or more circuits. These devices play a key role in ensuring the stable operation of power hydraulic systems, especially where motion synchronization of actuators or hydraulic drives is required. Their design allows for maintaining a constant flow ratio, regardless of differences in pressure, load, or changes in oil viscosity. Thanks to this, the hydraulic system works with high precision, stability, and safety, which translates into a longer service life for machines and components.
Principle of operation of a flow divider
A flow divider directs oil from the pump to several parallel circuits, distributing its amount according to a specific ratio – for example a 50/50 divider, 60/40 or another, depending on the device design. In practice, this means that regardless of the pressure in individual parts of the system, each receiver receives exactly the same or programmed share of the flow. The device operates in a compensatory manner – if pressure or load increases in one circuit, the divider automatically limits its flow to maintain balance between the branches of the system. Thanks to this, all actuators or hydraulic motors move at the same speed and perform work simultaneously. Some models also work in the reverse direction – combining two streams into one. Such a solution is used when it is necessary to synchronize the return flow or controlled drainage of fluid to the tank.
Types of hydraulic flow dividers
Flow dividers differ in construction and operating principle, allowing them to be matched to various hydraulic systems. Among the most commonly used types are:
- Mechanical dividers (gear type) – based on a gear mechanism, they are characterized by very high accuracy and resistance to high loads. They provide precise flow division even in demanding industrial applications.
- Compensated hydraulic dividers – use a system of regulating valves that automatically compensate for pressure differences in individual circuits, maintaining a constant flow ratio.
- Adjustable dividers – allow for manual or automatic changes in the division ratio, which allows the device's operation to be adapted to the specifics of a given hydraulic system.
- Combining dividers (combiner) – allow for connecting several oil streams into one, which is used in return systems or systems with actuator movement synchronization.
The selection of the correct type of divider depends on the operating pressure, flow rate, and machine operating characteristics. Hydron experts help in matching the best solution for a specific application.
Application of Flow Dividers
Flow dividers are commonly used in hydraulic systems where precise and uniform movement control of several receivers simultaneously is required. These devices are used in many sectors of industry and technology: In agricultural machinery, they ensure simultaneous operation of actuators when lifting tools, lowering trailers, or controlling sprayer sections. In construction and industrial machinery, they enable synchronization of movement of booms, grippers, or working arms, ensuring smooth and stable operation. In transport and lifting systems, they allow for maintaining an equal lifting speed of platforms or hydraulic cranes. In test and laboratory systems, they guarantee flow repeatability, which is necessary for measurements and calibrations. The use of flow dividers eliminates the risk of uneven actuator operation and allows for maintaining full control over the movement of hydraulic components, which increases the safety and precision of the entire system.
Advantages of using flow dividers
The use of hydraulic flow dividers brings a range of benefits that directly affect the efficiency and durability of power hydraulic systems. These devices primarily allow for maintaining movement synchronization of several actuators or hydraulic motors, making it possible to perform parallel movements with identical speed. Flow dividers stabilize system operation, preventing situations where one actuator moves faster than the others. Thanks to this, the machine structure remains in balance, and its work proceeds smoothly and without unwanted stresses. This kind of precision is particularly important in systems where elements must act simultaneously – for example, in lifts, presses, production lines, or transport devices. Another important advantage is increasing the safety of the entire hydraulic system. Flow dividers automatically compensate for pressure differences, preventing overloads and excessive pressure increases in one of the circuits. This protects both hydraulic components and the entire machine from damage. Flow dividers also affect the extension of the service life of system components. Maintaining uniform flow and force distribution limits the wear of seals, valves, and hoses. Machines work quieter, smoother, and more effectively, which translates into lower energy consumption and lower operating costs. In practice, this means that using flow dividers is not only a matter of control precision but also an investment in the reliability, durability, and safety of the entire hydraulic system's operation. That is why they are an indispensable element in modern power hydraulic systems where both accuracy and operational reliability count.
Different types of dividers available in the store
Flow dividers (Flow Dividers) are hydraulic system components that ensure uniform flow distribution, synchronization of actuator movement, and stable and safe operation of the entire system. Thanks to them, the hydraulic system works precisely, efficiently, and without the risk of overload. The Hydron offer includes flow dividers of various configurations and parameters, adapted to work in demanding industrial, agricultural, and construction conditions. Bet on professional solutions in the field of power hydraulics and choose a flow divider that will provide your machines with precision, safety, and reliability.
50/50 flow divider
A 50/50 flow divider is a hydraulic element that enables uniform distribution of the working fluid flow – most often hydraulic oil – into two identical streams. The 50/50 designation indicates that the total flow from the pump is divided equally: half goes to one circuit, and the other half to the second. Thanks to this, both hydraulic receivers, such as actuators or motors, receive the same amount of oil and can work synchronously. This type of divider is of great importance in power hydraulic systems where ideal cooperation between two elements is required. Even if one of the receivers encounters greater resistance or a pressure difference, the divider automatically compensates for these changes, maintaining flow balance. As a result, both actuators move at the same speed, regardless of load differences. The use of a 50/50 divider is common in agricultural, construction, and industrial machinery where synchronization of hydraulic components' work is necessary. Examples include lifts with two actuators, hydraulic presses, work platforms, or units with double control. By maintaining equal flow, the system works smoothly, without vibrations or overloads, which translates into higher work precision and safety. A 50/50 flow divider is also a way to increase the durability of the entire hydraulic system. Even distribution of pressure and flow limits the wear of seals, valves, and hoses, which positively affects the life of the machines. This type of solution ensures not only operational accuracy but also energy efficiency – the oil flows stably, and the pump is not excessively loaded. In systems requiring full synchronization and balance, the 50/50 flow divider constitutes an irreplaceable technical solution, guaranteeing harmonious and safe operation of the entire hydraulic system.