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Thermoplastic hose DN06 2SP 1100 bar

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€11.19

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lin. m.

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Manufacturer: HYDRON hydraulika siłowa (go to products)

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Thermoplastic hose R7 DN06 2SP 1100 bar

High-pressure hose for P16HPZ and P18HP crimping machines

Thermoplastic hose DN06 2SP 1100 bar is a high-pressure hydraulic line used in power hydraulics systems where conveying the working medium under very high pressure is required. This type of hydraulic hose is designed for operation in systems where standard rubber hoses do not provide sufficient resistance to the working pressure. The construction based on thermoplastic material and a double reinforcement braid allows for safe operation even at pressures reaching 1100 bar. In practice DN06 thermoplastic hose finds application in hydraulic systems supplying high-pressure tools, test systems and measurement installations. In many applications, it is used in combination with components such as hydraulic pumps, test points or hydraulic quick couplers. Thanks to its small DN06 diameter and high mechanical strength, this type of line enables the transport of the working medium in places with limited installation space.

Design and construction of the thermoplastic hose

The construction of the DN06 2SP 1100 bar thermoplastic hose differs significantly from classic hydraulic lines made of synthetic rubber. The core of the line is made of thermoplastic material with high chemical resistance and resistance to hydraulic oils. This material also provides very good dimensional stability and resistance to deformation under high working pressure. The reinforcement layer in this model consists of two steel braids, which are responsible for the line's tensile strength and resistance to pressure pulses. The double steel braid increases the hose's fatigue resistance and ensures operational safety in hydraulic systems with very high pressure parameters. The external coating of the hose is made of a material resistant to abrasion, weather conditions and mechanical damage. Thanks to this, the line can work both in industrial installations and in mobile hydraulic systems used in specialized machinery.

Operating principle in a hydraulic installation

The DN06 2SP thermoplastic hose functions in the hydraulic system as a line transporting the working medium between individual system components. Most often, this is hydraulic oil, which transfers hydraulic energy from the pump to receivers such as hydraulic cylinders, valves or hydraulic tools. Thanks to its construction, the line is able to safely transport very high working pressure without the risk of leakage or damage to the line's structure. Structural stability and high mechanical strength mean that the hose retains its properties even with intensive use in power hydraulics systems. In a hydraulic installation, the DN06 line often works with elements such as hydraulic fittings, hydraulic quick couplers and test points. Correct selection of fittings and line parameters is of great importance for the operational safety of the entire hydraulic system.

Standards and technical specifications

Hydraulic hoses used in power hydraulics systems are manufactured in accordance with specific technical standards. The most common standards include DIN, ISO, EN and SAE standards. These standards define requirements for mechanical strength of lines, resistance to working pressure and safety parameters. In the case of high-pressure lines, parameters such as working pressure, burst pressure and resistance to pressure pulses are particularly important. The application of appropriate manufacturing standards ensures repeatable quality of hydraulic lines and their safe use in industrial installations.

Application of the DN06 thermoplastic hose

The DN06 2SP 1100 bar thermoplastic hose is used in many demanding hydraulic applications. Thanks to its very high pressure resistance, it is primarily used in high-pressure systems and in installations requiring high reliability. These types of lines are used, among others, in systems supplying high-pressure hydraulic tools, test installations and in measurement equipment for power hydraulics. They are also often used in power hydraulics services and in laboratory installations where it is necessary to convey the working medium under very high pressure. In many industrial applications, DN06 thermoplastic hoses are also used in systems supplying hydraulic tools from manufacturers such as Enerpac, where lines with very high pressure resistance are required.

Differences compared to other hydraulic hoses

In comparison to classic hydraulic hoses made of rubber thermoplastic lines stand out with significantly higher resistance to very high working pressures. Standard 1SN or 2SN type hydraulic hoses used in industrial installations usually work at a pressure of several hundred bar, whereas the DN06 thermoplastic hose can work at a pressure exceeding 1000 bar. An additional advantage of thermoplastic lines is their lower weight and very good chemical resistance. Thermoplastic material does not absorb hydraulic oil and is characterized by high resistance to environmental factors. Therefore, these types of lines are primarily used in specialized installations where very high pressure parameters and high operational reliability are required.

Most common errors when selecting high-pressure hoses

One of the most common mistakes is selecting a hose with too low a working pressure relative to the hydraulic system parameters. In high-pressure systems, this can lead to line damage or system leakage. Another mistake is the incorrect matching of fittings and connection threads. Various thread standards are used in power hydraulics, such as BSP, NPT or JIC, therefore selecting the appropriate hydraulic fitting has a direct impact on the system's tightness. A common problem is also the use of lines without proper mechanical protection in places exposed to abrasion or mechanical damage.

SAE 100 R7 Thermoplastic hose with 2 braids

Inner layer: polyester resistant to hydraulic oils, air and water-based fluids.
Reinforcement: 2 high-strength braids.
Outer layer: polyurethane resistant to oils, abrasion and weather conditions.
Temperature range: constant temperature -40ºC to +100ºC, limited to +65ºC for air and water-based fluids.
Standards: SAE 100 R7, EN 855 R7, ISO 3949, SAE J 517 / DIN 24951.

FAQ

Can the DN06 2SP thermoplastic hose work at a pressure of 1100 bar?
Yes. The hose construction has been designed for operation in high-pressure installations and enables the safe transport of the working medium at very high pressure.

Can the thermoplastic hose be used with hydraulic quick couplers?
Yes. The hose can work with various types of hydraulic fittings and quick couplers, provided that the appropriate fittings and pressure parameters are selected.

Is the thermoplastic hose suitable for hydraulic oil?
Yes. The thermoplastic material used in the construction of the line is resistant to hydraulic oils and many other media used in power hydraulics.

Can the DN06 hose be used in high-pressure hydraulic tools?
Yes. These types of lines are very often used in installations supplying high-pressure hydraulic tools.

Is a thermoplastic hose more durable than a rubber hose?
In many high-pressure applications, thermoplastic hoses are characterized by greater resistance to very high pressures and better structural stability.