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Hose crimping machine P32D 2"4SP digital control

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Manufacturer: HYDRON (go to products)
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Opis

Digital hose crimping machine SAMWAY P32D

A professional workshop and production crimping machine for crimping all types of hydraulic, fuel, air, air conditioning, industrial and other hoses. It is the largest crimping machine in its class, which enables the crimping of all types of hydraulic hoses - the crimping press can crimp any elements up to 87mm in diameter. The P32D model is the crimping machine we work on at HYDRON - we use this crimper model ourselves, which is why we sincerely recommend it ! 

Crimping machine with digital push-button control instead of a micrometer 

The P32D model is an absolute bestseller - the most frequently sold hydraulic hose crimping press from our crimping machine offer. Unlike traditional crimping machines such as the P32Q model equipped with a micrometer the P32D crimping machine has a very easy and intuitive push-button control system, the dimension we enter to which the head is to crimp appears on the electronic display ( very readable, much better than in the case of micrometer control especially for the elderly )

A completely equipped crimping machine ready to work 

All hose presses offered by us are filled with hydraulic oil ( ORLEN HV46 ) and ready to work. Just connect to the power supply ( 3-phase power supply ) Along with the machine we provide a package of documentation : manual in EN, written warranty, CE certificates, hydraulic hose crimping instructions, OHS workstation instructions for the crimping machine, hydraulic hose crimping tables, hose selection tables, thread selection tables, tables with types of cones used in fittings, hose fittings catalog. The price includes free transport + on-site training at the customer's location. The training ends with a personal certificate confirming training in the operation of the hose crimping press. 

Technical parameters of the digital crimping machine 

  • crimping machine model : SAMWAY P32D
  • Maximum size of crimped hose : 2" 4SP
  • Crimping range : 4-87 mm
  • Crimping die type : P32
  • Master die length : 80 mm
  • Maximum die opening : +32 mm
  • Crimping machine power supply : 4 kW (3-phase)
  • Crimping machine crimping force : 3000 kN
  • Number of cycles : 1200/h
  • Control : digital
  • Foot pedal : included
  • Die rack : included
  • Quick die change : included
  • Automatic crimping backstop : optional
  • Noise : 65 dBA
  • Dimensions : 680mm*600mm*1400mm
  • Bucher Hydraulic Germany 9cc pump
  • Weight : 300 kg

Crimping dies included with the machine ( size / length )

  • crimping dies 14 mm (length 55 mm)
  • crimping dies 16 mm (length 55 mm)
  • crimping dies 19 mm (length 55 mm)
  • crimping dies 22 mm (length 55 mm)
  • crimping dies 26 mm (length 55 mm)
  • crimping dies 30 mm (length 75 mm)
  • crimping dies 34 mm (length 75 mm)
  • crimping dies 39 mm (length 75 mm)
  • crimping dies 45 mm (length 90 mm)
  • crimping dies 52 mm (length 90 mm)
  • crimping dies 57 mm (length 90 mm)
  • crimping dies 64 mm (length 100 mm)
  • crimping dies 69 mm (length 100 mm)

Hydraulic hose crimping machine - SAMWAY P32D

The newest crimping machine model equipped with digital control ( push buttons instead of a traditional micrometer ) Digital control enables better and easier work on the crimping machine. The digital panel improves setting the crimping diameter - we do not have to turn the micrometer as in the P32q model ( one full turn of the micrometer = 1mm ) In the P32D model, just press +1 to change the diameter by 1mm. Using the digital press is very simple and intuitive. This type of crimping machine is becoming more and more popular year by year. Already today, most crimping machines in Western Europe feature digital control. The press holds the prestigious TUV SUD certificate

New features in the crimping machine control panel 

In the digital crimping machine, a new feature is the ability to set the opening diameter of the crimping head. We can set how wide the head should open after pressing the open button. This parameter is important in serial production - we can set it so that after crimping, the crimping machine opens minimally, just enough to remove the crimped hose , insert a new one and proceed to crimping - thanks to this we save time that we would lose to a full crimp , normally we would have to start crimping from a completely open crimping machine.

Counter of crimped ( swaged ) hoses 

A very nice feature is the crimping counter. The counter counts how many crimps we have made at a given moment since startup. After switching, the counter shows how many crimps we have made from the beginning ( from new ) The computer counts the number of times the foot pedal is pressed ( after pressing the pedal. )

Hose crimping mode - wide selection  

The digital model is equipped with several crimping modes. Manual mode allows crimping with regular push buttons, semi-automatic mode allows crimping with push buttons and a foot pedal. Automatic mode allows crimping hoses and automatic opening of the head. We can switch modes depending on the type of work, e.g. large-series production of hoses.

Huge machine crushing force = huge possibilities

Crushing force and parameters as in a standard P32Q/ P32D crimping machine. We remind you that the crimping machine has 300 tons of crushing force, the P32q and P32d crimpers are the most powerful crimping machines in their class. Thanks to such force, we can crimp even the largest 2" ( two-inch ) hydraulic hoses with four steel wire braids. The machines will handle any hydraulic hose - we remind you that 2" are the largest hydraulic hoses available.

Standard equipment of the crimping machine

The press includes in the set a die rack, dies and a magnetic tool - a quick change tool for dies. The crimping machine has a so-called quick die change system - the system consists in the fact that we do not have to change dies individually but we can change the entire set of 8 dies / crimping stones using a magnetic tool. Included with the base ( die shelf ) there are 13 sets of crimping dies ! This is the largest number of dies available on the market ! Equipment for those requiring the highest quality and reliability. The press is built from the best global components : SIEMENS motor from the Czech Republic, SIEMENS electrics, PARKER or Rexroth valve, on-board computer, hardened dies HRC63

Crimping machine capabilities :

 crimping all hydraulic hoses, crimping air conditioning hoses, pipe crimping, wire rope crimping

Hydron's experience with the P32D crimping machine

In our own hydraulic hose crimping service the P32D-24SP hose crimping machine with digital control is one of the most frequently used devices. Every day we use it to prepare hydraulic hoses for industrial clients, hydraulic services and large production plants, where precision and repeatability of the crimp are crucial for installation safety. The experience gained in workshop practice shows that the digital control of this model significantly facilitates the operator's work, reduces the risk of error when selecting crimping parameters and shortens the order processing time. Our technical team has repeatedly observed that lower-precision crimping machines forced repeated corrections, whereas the P32D-24SP allows achieving uniform and repeatable results on every hose, regardless of the diameter or type of braid. This experience translates directly into the quality of services we offer to Hydron clients – both for individual orders and for the production of hydraulic hoses in larger batches. Thanks to this crimping machine, we are able to provide clients with hoses prepared in accordance with the most demanding technical standards, with full advisory support at every stage of execution.

Availability of parts and components for the crimping machine 

In everyday service work, not only the hose crimping machine itself is of great importance, but also quick access to consumables, control elements and components responsible for safety and continuity of machine operation. In the case of the P32D-24SP hose crimping machine, Hydron provides immediate availability of a full range of original parts and accessories, which are visible at the bottom of the page in the „Related products” section and available without waiting for imports or long delivery times.

In practice, this means that elements such as the P32D control panel along with the latest front overlay, rubber panel covers, seals of the actuator pushing the head, master die springs or front head plates are available off-the-shelf and can be immediately used in the event of service or scheduled maintenance of the crimping machine. The same applies to control components, such as a foot pedal meeting EU safety standards or a 24V solenoid valve designed for P32Q and P32D models, which is delivered as a complete, ready-to-connect set.

An important complement to the offer are also operational and service elements, such as crimping machine lubrication kits, graphite greases designed for heavy-duty work, protective hoods for the head or OHS workstation instructions. Thanks to this, the user of the P32D-24SP crimping machine receives not only the machine, but also full technical facilities enabling its safe and long-term operation without downtime.

From the point of view of a power hydraulics service, the availability of master dies and automation elements, such as backstops for controlling the crimping cycle, is also a huge advantage. This allows for quick restoration of the machine to operation even in the case of intensive use or damage to a single component. Hydron, as a distributor and practical user of this crimping machine in its own hydraulic hose crimping service, maintains real stock levels of parts that actually wear out during daily work.

For the end user, this means investment security, no long downtimes and the certainty that the P32D-24SP hose crimping machine can work continuously, both in a mobile service and in a production facility. The availability of original parts and accessories directly at Hydron is one of the elements that really distinguishes this offer from machines sold only through catalogs, without service backup.

Warranty and post-warranty service of crimping machines

The P32D-24SP hose crimping machine is a device intended for intensive, long-term work, which is why the service backup is just as important as the technical parameters. Hydron runs a comprehensive warranty and post-warranty service for hydraulic hose crimping machines, covering both ongoing operational maintenance as well as full mechanical, hydraulic and electrical repairs. The service is carried out by an experienced team of technicians who work with crimping machines on a daily basis in workshop and production conditions. Thanks to this, service is not limited to replacing elements, but also includes diagnosing the causes of wear, adjusting operating parameters, calibrating the head and checking the correct operation of digital control systems. This approach significantly extends the life of the machine and minimizes the risk of recurring failures. As part of the warranty and post-warranty service, Hydron provides access to original spare parts, which in most cases are available off-the-shelf from the warehouse. This allows reducing the crimping machine's downtime to a minimum, which is of key importance for hydraulic services and plants where continuity of work is a priority. Both minor operational repairs and more advanced work related to the hydraulic system, head actuator or control electronics are handled. An important element of support is also technical advice after purchase. Users of the P32D crimping machine can count on help with proper machine operation, parts selection, maintenance schedule and elimination of errors that most often lead to premature wear of components. This approach means that purchasing a crimping machine at Hydron is not just acquiring a device, but long-term cooperation based on real technical support. By combining sales, our own service and practical experience in crimping hydraulic hoses, Hydron provides P32D crimping machine users with full investment security, both at the stage of commissioning the machine and throughout its entire service life.

See also : 

Micrometer operation on a digital crimping machine

 

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Bezpieczeństwo produktu

Manufacturer

HYDRON hydraulika siłowa

Kujańska 6a

77-400 Złotów, Poland

+48 67 350 53 69 kontakt@hydron.com.pl Report a product safety issue

Responsible person in the EU

HYDRON hydraulika siłowa

Kujańska 6a

77-400 Złotów, Poland

+48 67 350 53 69 kontakt@hydron.com.pl Report a product safety issue

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